Empty PET Bottles: Rotary Whole Surface Inspection system

P&S 21RP - high speed rotary inspection system, which rotates the PET bottle 360 degrees and inspects the mouth top crack, oval, substances in & out, at the sidewall as well as the bottom of the bottle.

The system utilizes a grayscale CCD camera to film and analyze the bottle's surface. Data is collected throughout the process, enabling a statistical process control (SPC) system to continually monitor the line.

The unit was designed for round-the-clock (24/7) use and includes self diagonsis features, which alerts the operators in case of breakdown or any other problems. The system and its parts were designed for long lifespan even under heavy useage.

The mechanical structure of the system enables 24hours of use without any problems and adjustments can be made depending on the model and the size of the product.

ps-21rp.jpg
PS-21RP
inspect01.jpg
inspection areas

Features 

  • High resolution CCD Camera detects unknown substances over 0.5mm at a rate of 99.5%.
  • Height adjustment for bottle sizes between 0.5L - 1.5L !
  • Self diagnostic feature immediately alerts, preventing inspection downtime and failures.
  • Synchronized monitoring of images, deficiencies, and production screen - allowing operators to monitor quality and alert when the system locates any problems with production.
  • Simple to replace spare parts.
  • Instrument is easy to use and operate
  • Modular software
  • Individually adjustable inspection areas
  • Quick and easy software updates
  • Sensitivity adjustment
  • Decentralized monitoring

Technical information

  • High performance Industrial PC for auditing and processing
  • On-line control for container tracking
  • PLC for drive and control tasks
  • Runs on Windows 2000/XP OS
  • Touch screen LCD

Camera and illumination

  • Cameras range from VGA to 1.3M resolution
  • Analog and Digital cameras
  • CCD (CMOS optional)
  • Digital image process technology is proprietary
  • High performance LED and controller
  • consistent illumination of objects
  • low heat
  • long half-life span
  • Low power, low operating costs

 

ps-lens.jpg
lens
ps-led.jpg
illumination

Container Empty PET Bottles in various fields
Capacity
Max 24,000 BPH
Inspection unit & Accuracy

Sealing surface particles: min 99.5% detectable for 0.5 mm
Lateral Neck in & out wall particles: 98% detectable to min. 0.5mm
Bottom particles: min 98% detectable for 0.5mm
Sidewall particles; min 98% detectable for 0.5mm

Utilities 3Phase 3Wire, 220V, 60Hz
Dimensions 1750 x 1750 x 2600mm (H)
Weight Approx :2,500 kg
Container Empty PET Bottles in various fields
Capacity
Max 24,000 BPH
Inspection unit & Accuracy

Sealing surface particles: min 99.5% detectable for .02"
Lateral Neck in & out wall particles: 98% detectable to min. .02"
Bottom particles: min 98% detectable for .02"
Sidewall particles; min 98% detectable for .02"

Utilities 3Phase 3Wire, 220V, 60Hz
Dimensions 68.9 x 68.9 x 102.3 " (WxDxH)
Weight Approx : 5,512 lbs

ps-21rp.jpg
inspect01.jpg
top-sealing-surface.jpg
sub_content_point01_02.jpg
lateral-neck-outwall.jpg
lateral-neck-outwall-2.jpg
lateral-neck-outwall-3.jpg
lateral-neck-inside.jpg
lateral-neck-inside-2.jpg
neck.jpg
sidewall.jpg
sidewall-2.jpg
sidewall-3.jpg
base.jpg
ps21rp-overview.jpg

ps-21rp.jpg
inspect01.jpg
top-sealing-surface.jpg
sub_content_point01_02.jpg
lateral-neck-outwall.jpg
lateral-neck-outwall-2.jpg
lateral-neck-outwall-3.jpg
lateral-neck-inside.jpg
lateral-neck-inside-2.jpg
neck.jpg
sidewall.jpg
sidewall-2.jpg
sidewall-3.jpg
base.jpg
ps21rp-overview.jpg

Video

Description

P&S 21RP - high speed rotary inspection system, which rotates the PET bottle 360 degrees and inspects the mouth top crack, oval, substances in & out, at the sidewall as well as the bottom of the bottle.

The system utilizes a grayscale CCD camera to film and analyze the bottle's surface. Data is collected throughout the process, enabling a statistical process control (SPC) system to continually monitor the line.

The unit was designed for round-the-clock (24/7) use and includes self diagonsis features, which alerts the operators in case of breakdown or any other problems. The system and its parts were designed for long lifespan even under heavy useage.

The mechanical structure of the system enables 24hours of use without any problems and adjustments can be made depending on the model and the size of the product.

ps-21rp.jpg
PS-21RP
inspect01.jpg
inspection areas

Features

Features 

  • High resolution CCD Camera detects unknown substances over 0.5mm at a rate of 99.5%.
  • Height adjustment for bottle sizes between 0.5L - 1.5L !
  • Self diagnostic feature immediately alerts, preventing inspection downtime and failures.
  • Synchronized monitoring of images, deficiencies, and production screen - allowing operators to monitor quality and alert when the system locates any problems with production.
  • Simple to replace spare parts.
  • Instrument is easy to use and operate
  • Modular software
  • Individually adjustable inspection areas
  • Quick and easy software updates
  • Sensitivity adjustment
  • Decentralized monitoring

Technical information

  • High performance Industrial PC for auditing and processing
  • On-line control for container tracking
  • PLC for drive and control tasks
  • Runs on Windows 2000/XP OS
  • Touch screen LCD

Camera and illumination

  • Cameras range from VGA to 1.3M resolution
  • Analog and Digital cameras
  • CCD (CMOS optional)
  • Digital image process technology is proprietary
  • High performance LED and controller
  • consistent illumination of objects
  • low heat
  • long half-life span
  • Low power, low operating costs

 

ps-lens.jpg
lens
ps-led.jpg
illumination

Specification

Container Empty PET Bottles in various fields
Capacity
Max 24,000 BPH
Inspection unit & Accuracy

Sealing surface particles: min 99.5% detectable for 0.5 mm
Lateral Neck in & out wall particles: 98% detectable to min. 0.5mm
Bottom particles: min 98% detectable for 0.5mm
Sidewall particles; min 98% detectable for 0.5mm

Utilities 3Phase 3Wire, 220V, 60Hz
Dimensions 1750 x 1750 x 2600mm (H)
Weight Approx :2,500 kg
Container Empty PET Bottles in various fields
Capacity
Max 24,000 BPH
Inspection unit & Accuracy

Sealing surface particles: min 99.5% detectable for .02"
Lateral Neck in & out wall particles: 98% detectable to min. .02"
Bottom particles: min 98% detectable for .02"
Sidewall particles; min 98% detectable for .02"

Utilities 3Phase 3Wire, 220V, 60Hz
Dimensions 68.9 x 68.9 x 102.3 " (WxDxH)
Weight Approx : 5,512 lbs

Pictures

ps-21rp.jpg
inspect01.jpg
top-sealing-surface.jpg
sub_content_point01_02.jpg
lateral-neck-outwall.jpg
lateral-neck-outwall-2.jpg
lateral-neck-outwall-3.jpg
lateral-neck-inside.jpg
lateral-neck-inside-2.jpg
neck.jpg
sidewall.jpg
sidewall-2.jpg
sidewall-3.jpg
base.jpg
ps21rp-overview.jpg



Empty PET Bottles: Rotary Whole Surface Inspection system

P&S 21RP - high speed rotary inspection system, which rotates the PET bottle 360 degrees and inspects the mouth top crack, oval, substances in & out, at the sidewall as well as the bottom of the bottle.

The system utilizes a grayscale CCD camera to film and analyze the bottle's surface. Data is collected throughout the process, enabling a statistical process control (SPC) system to continually monitor the line.

The unit was designed for round-the-clock (24/7) use and includes self diagonsis features, which alerts the operators in case of breakdown or any other problems. The system and its parts were designed for long lifespan even under heavy useage.

The mechanical structure of the system enables 24hours of use without any problems and adjustments can be made depending on the model and the size of the product.

ps-21rp.jpg
PS-21RP
inspect01.jpg
inspection areas

Features 

  • High resolution CCD Camera detects unknown substances over 0.5mm at a rate of 99.5%.
  • Height adjustment for bottle sizes between 0.5L - 1.5L !
  • Self diagnostic feature immediately alerts, preventing inspection downtime and failures.
  • Synchronized monitoring of images, deficiencies, and production screen - allowing operators to monitor quality and alert when the system locates any problems with production.
  • Simple to replace spare parts.
  • Instrument is easy to use and operate
  • Modular software
  • Individually adjustable inspection areas
  • Quick and easy software updates
  • Sensitivity adjustment
  • Decentralized monitoring

Technical information

  • High performance Industrial PC for auditing and processing
  • On-line control for container tracking
  • PLC for drive and control tasks
  • Runs on Windows 2000/XP OS
  • Touch screen LCD

Camera and illumination

  • Cameras range from VGA to 1.3M resolution
  • Analog and Digital cameras
  • CCD (CMOS optional)
  • Digital image process technology is proprietary
  • High performance LED and controller
  • consistent illumination of objects
  • low heat
  • long half-life span
  • Low power, low operating costs

 

ps-lens.jpg
lens
ps-led.jpg
illumination

Container Empty PET Bottles in various fields
Capacity
Max 24,000 BPH
Inspection unit & Accuracy

Sealing surface particles: min 99.5% detectable for 0.5 mm
Lateral Neck in & out wall particles: 98% detectable to min. 0.5mm
Bottom particles: min 98% detectable for 0.5mm
Sidewall particles; min 98% detectable for 0.5mm

Utilities 3Phase 3Wire, 220V, 60Hz
Dimensions 1750 x 1750 x 2600mm (H)
Weight Approx :2,500 kg
Container Empty PET Bottles in various fields
Capacity
Max 24,000 BPH
Inspection unit & Accuracy

Sealing surface particles: min 99.5% detectable for .02"
Lateral Neck in & out wall particles: 98% detectable to min. .02"
Bottom particles: min 98% detectable for .02"
Sidewall particles; min 98% detectable for .02"

Utilities 3Phase 3Wire, 220V, 60Hz
Dimensions 68.9 x 68.9 x 102.3 " (WxDxH)
Weight Approx : 5,512 lbs

ps-21rp.jpg
inspect01.jpg
top-sealing-surface.jpg
sub_content_point01_02.jpg
lateral-neck-outwall.jpg
lateral-neck-outwall-2.jpg
lateral-neck-outwall-3.jpg
lateral-neck-inside.jpg
lateral-neck-inside-2.jpg
neck.jpg
sidewall.jpg
sidewall-2.jpg
sidewall-3.jpg
base.jpg
ps21rp-overview.jpg

ps-21rp.jpg
inspect01.jpg
top-sealing-surface.jpg
sub_content_point01_02.jpg
lateral-neck-outwall.jpg
lateral-neck-outwall-2.jpg
lateral-neck-outwall-3.jpg
lateral-neck-inside.jpg
lateral-neck-inside-2.jpg
neck.jpg
sidewall.jpg
sidewall-2.jpg
sidewall-3.jpg
base.jpg
ps21rp-overview.jpg

Video

Description

P&S 21RP - high speed rotary inspection system, which rotates the PET bottle 360 degrees and inspects the mouth top crack, oval, substances in & out, at the sidewall as well as the bottom of the bottle.

The system utilizes a grayscale CCD camera to film and analyze the bottle's surface. Data is collected throughout the process, enabling a statistical process control (SPC) system to continually monitor the line.

The unit was designed for round-the-clock (24/7) use and includes self diagonsis features, which alerts the operators in case of breakdown or any other problems. The system and its parts were designed for long lifespan even under heavy useage.

The mechanical structure of the system enables 24hours of use without any problems and adjustments can be made depending on the model and the size of the product.

ps-21rp.jpg
PS-21RP
inspect01.jpg
inspection areas

Features

Features 

  • High resolution CCD Camera detects unknown substances over 0.5mm at a rate of 99.5%.
  • Height adjustment for bottle sizes between 0.5L - 1.5L !
  • Self diagnostic feature immediately alerts, preventing inspection downtime and failures.
  • Synchronized monitoring of images, deficiencies, and production screen - allowing operators to monitor quality and alert when the system locates any problems with production.
  • Simple to replace spare parts.
  • Instrument is easy to use and operate
  • Modular software
  • Individually adjustable inspection areas
  • Quick and easy software updates
  • Sensitivity adjustment
  • Decentralized monitoring

Technical information

  • High performance Industrial PC for auditing and processing
  • On-line control for container tracking
  • PLC for drive and control tasks
  • Runs on Windows 2000/XP OS
  • Touch screen LCD

Camera and illumination

  • Cameras range from VGA to 1.3M resolution
  • Analog and Digital cameras
  • CCD (CMOS optional)
  • Digital image process technology is proprietary
  • High performance LED and controller
  • consistent illumination of objects
  • low heat
  • long half-life span
  • Low power, low operating costs

 

ps-lens.jpg
lens
ps-led.jpg
illumination

Specification

Container Empty PET Bottles in various fields
Capacity
Max 24,000 BPH
Inspection unit & Accuracy

Sealing surface particles: min 99.5% detectable for 0.5 mm
Lateral Neck in & out wall particles: 98% detectable to min. 0.5mm
Bottom particles: min 98% detectable for 0.5mm
Sidewall particles; min 98% detectable for 0.5mm

Utilities 3Phase 3Wire, 220V, 60Hz
Dimensions 1750 x 1750 x 2600mm (H)
Weight Approx :2,500 kg
Container Empty PET Bottles in various fields
Capacity
Max 24,000 BPH
Inspection unit & Accuracy

Sealing surface particles: min 99.5% detectable for .02"
Lateral Neck in & out wall particles: 98% detectable to min. .02"
Bottom particles: min 98% detectable for .02"
Sidewall particles; min 98% detectable for .02"

Utilities 3Phase 3Wire, 220V, 60Hz
Dimensions 68.9 x 68.9 x 102.3 " (WxDxH)
Weight Approx : 5,512 lbs

Pictures

ps-21rp.jpg
inspect01.jpg
top-sealing-surface.jpg
sub_content_point01_02.jpg
lateral-neck-outwall.jpg
lateral-neck-outwall-2.jpg
lateral-neck-outwall-3.jpg
lateral-neck-inside.jpg
lateral-neck-inside-2.jpg
neck.jpg
sidewall.jpg
sidewall-2.jpg
sidewall-3.jpg
base.jpg
ps21rp-overview.jpg



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